Global gear machining CNC machine tool green concept popular
February 20, 2023
As we all know, the gear is the most basic mechanical transmission component, and the volume is large. The gear machine tool is one of the products with the highest technical content, the largest number of parts and the most complicated structure in the machine tool industry. However, China's gear machine tool industry was in a very embarrassing situation. In the past, China's machine tool manufacturers were relatively backward in technology, generally lacking independent innovation capability and key, core technology support. Their products are mainly based on low-end products, lack of competitiveness, stability, reliability and durability in the quality of CNC machine tools. There is a clear gap in sex compared with foreign advanced products. In the interview with the recipient, Long Xingyuan, the chairman of Qinchuan Machine Tool Group Co., Ltd., used a low-end melee and high-end failure to summarize the low-end machine tools in the domestic market, and the demand for high-end products such as CNC precision gear machine tools. Due to the lack of domestic products, it mainly relies on imports. But to this day, it is not quite clear that this sentence is used to describe the gear processing machine industry. Whether it is the traditional automobile, shipbuilding, aerospace, military and other industries, or the emerging high-speed rail, railway, electronics and other industries in recent years, it has placed urgent demands on the rapid development of the machine tool industry. This has put forward new requirements for gear processing machine manufacturers. Now some companies have responded to the situation, actively adjust the industrial structure, continuously expand the product application field, and provide high-speed, high-stability, high-precision machine tool products to the hot industry to meet the industry. Required. Gear processing machine is a kind of equipment with high technical content and complicated structure. Especially with the rapid development of the automobile industry and wind power industry, the demand for gears is increasing, and the requirements for efficiency, quality and processing cost of gear processing are increasing. The higher the speed, the more important the gear processing machine in the automotive, wind power and other industries. Gear processing machines are mainly divided into two categories: cylindrical gear processing machines and bevel gear processing machines. Cylindrical gear processing machines are mainly used to process various cylindrical gears, racks and worm gears. Commonly used are gear hobbing machine, gear shaping machine, gear milling machine, shaving machine and so on. In the development of the industrial industry in the past two years, the concept of green environmental protection has been increasingly mentioned. Research on green machine tool processing systems has become a new hot spot in the field of green manufacturing. Gear processing machine is a kind of equipment with high technical content and complicated structure. Especially with the rapid development of the automobile industry and wind power industry, the demand for gears is increasing, and the requirements for efficiency, quality and processing cost of gear processing are increasing. The higher the speed, the more important the gear processing machine in the automotive, wind power and other industries. Green environmental protection is a topic advocated by the whole society. No matter which industry, in the pursuit of efficiency, green should be placed first. The benefits of green design are of course far more than environmental protection, and can greatly improve the production efficiency of the machine tool and reduce the processing cost of the workpiece. In recent years, the internationally renowned gear processing machine tool manufacturers have made the gear processing machine with green characteristics as an important direction of product research and development. Its product features mainly include full CNC, high speed and high efficiency, green purification and protection, especially in high speed. The green machine tool design based on the gear processing machine will gradually become the mainstream. Compared with the traditional gear processing machine, the high-speed dry cutting machine with green design concept does not need cutting oil and does not need to increase the low temperature cold air device, which not only greatly improves the production efficiency of the machine tool, but also reduces the processing cost of the workpiece. Conducive to protecting the environment and saving natural resources. High-speed dry cutting not only reduces cutting fluid consumption and cooling processing equipment, but also avoids environmental pollution, improves production efficiency, and reduces the manufacturing cost of a single gear.